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Continuous Improvement Practitioner Programme
This programme equips learners with practical Lean and Continuous Improvement (CI) skills, combining project and change management techniques to drive lasting process improvements. Guided by expert coaches, participants will master Lean tools and apply their knowledge to deliver impactful workplace projects, ensuring immediate returns for their organisation.
Boost Your Lean Skills and Achieve LCS Accreditation
This programme enhances learners’ ability to apply Lean thinking and continuous improvement principles to tackle challenges within their own roles and teams. Whether working in manufacturing or support functions like quality, engineering, or facilities, participants will gain the skills to eliminate inefficiencies, reduce waste, and solve problems effectively using Lean tools and techniques.
The training covers methods to streamline processes, reduce lead times, minimise errors, and embed lasting improvements through effective change management. Successful participants will earn the Cardiff University-accredited Lean Competency System (LCS) Level 1C qualification.
Personal and Company benefits.
The Continuous Improvement Practitioner Programme provides practical skills and techniques for improving business processes, enhancing quality, reducing costs, and increasing efficiency.
Graduates have completed projects across sectors such as automotive, engineering, pharmaceuticals, aerospace, construction, and food production, delivering measurable improvements and savings for their organisations.
Recent examples include:
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Healthcare Manufacturer: Reduced machine changeover times by 150 minutes per day using SMED techniques.
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Automation Company: Reduced scrappage costs by 30% through a problem-solving approach.
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Plastics Manufacturer: Improved workplace ergonomics, eliminating manual handling injuries.
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Packaging Company: Cut customer complaints by 50% through targeted problem-solving.
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Engineering Company: Saved £12,000 on a pilot project by introducing process flow ‘kitting’.
The programme covers identifying and analysing problems, gathering and interpreting data, engaging teams, and applying Lean principles. It equips learners to develop practical, sustainable solutions that deliver measurable results, with support provided throughout the process.
Who should attend the course?
This programme is designed for ambitious professionals in manufacturing and related sectors who want to advance their careers while delivering tangible value to their organisations. Ideal candidates are ready to take on the challenge of driving meaningful improvements in their workplace.
This course is for:
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Manufacturing professionals: Managers, supervisors, team or shift leaders, and production operatives with team responsibilities who want to solve complex business challenges systematically.
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Supporting function leaders: Professionals from IT, HR, Quality, Facilities, Sales, or similar roles who want to contribute to Continuous Improvement and lead impactful projects within their organisation.
The programme is especially suited to individuals passionate about personal development and wanting to make a measurable impact. Whether you’re directly involved in production or a supporting function, the Continuous Improvement Practitioner Programme offers a structured, proven approach to improving processes, solving problems, and delivering results.
This demanding yet highly rewarding programme is tailored for professionals who are serious about advancing their skills and adding real value to their sponsoring business.
How is the course structured?
Six days of interactive and practical classroom delivery, including coaching and project support from Manufacturers Network’s Lean experts.
This engaging, practical, and interactive programme gives the learner everything they need to start delivering significant improvements the moment they return to their workplace.
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Week 1: 2 consecutive days of CI Fundamentals, Process mapping & CI Methodologies.
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Week 2: 2 consecutive days of Practical Problem Solving and enabling ‘Flow’.
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Week 3: 2 consecutive days of Lean Workplace and Lean Leadership.
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Assessment: In addition to the training modules above, learners must complete an improvement project at their sponsoring business, submitting an A3 ‘storyboard’ to showcase their application and results, which a Manufacturers Network practitioner review and assess. Successful project completion results in Lean Competency System 1C certification.
Course content overview.
Continuous Improvement Fundamentals
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Introduction to the course
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Lean Principles
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The Lean workplace
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Setting a baseline for improvement
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Understanding systems
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The Theory of Constraints – Understanding Bottlenecks
Methodologies and Processes
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The application of Improvement methodologies
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Defining the problem
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Defining & Communicating the process
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Understanding Customer Value
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Understanding the Value Stream
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Practical application of Value Stream Mapping
Problem-Solving
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Turning data into knowledge
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Understanding variation
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Solving problems using the 7 Quality tools
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Root Cause analysis in practice
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Testing solutions
Flow
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Understanding Flow
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Balancing the work
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Enablers to flow
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Total Productive Maintenance (TPM)
Lean Leadership
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Communication
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Leader as a coach
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Doing the right things
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Doing things right
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Managing Change
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Culture and behaviour
Upcoming Courses.
Winter Cohort:
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4th, 5th, 11th, 12th, 18th, 19th February 2025
Autumn Cohort:
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1st, 2nd, 23rd, 24th October 2025,
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12th, 13th November 2025
The public Continuous Improvement Practitioner Programme is delivered at our Head Office in Trafford Park, Manchester M32 0TP.
Looking for something more bespoke?
All our education programmes can be tailored to meet your exact requirements. We’ll work with your organisation to find an educational solution that works for you.
Education shouldn’t just be for fighting fire. It should future-proof your business so you’re resilient to whatever changes and challenges come your way.